Course Objectives
Advanced Maintenance Management Bootcamp - Virtual Learning
By the end of the course, participants will be able to:
- Demonstrate the latest concepts and techniques required for managing or supervising a maintenance unit
- Examine the organizational and managerial considerations for effective maintenance work
- Apply techniques to measure Overall Equipment Effectiveness (OEE)
- Distinguish and optimize the special characteristics of maintenance activities
- Debunk safety myths safety and identify unsafe acts and conditions
- Identify common maintenance Key Performance Indicators (KPIs) and develop the maintenance department scorecard
Target Audience
Those involved in the supervision or management of maintenance activities; also anyone interested in learning more about the critical role of maintenance in a company.
Target Competencies
- Maintenance theory and practice
- Maintenance work processes
- Influence and communication skills
- Financial evaluation
- Safety theories and principles
- Performance management
Course Outline
- Introduction to advanced maintenance management
- Objectives of maintenance management
- Asset management
- Maintenance life cycle
- Common maintenance management problems
- Typical responsibilities of a maintenance manager
- Continuous improve practices in maintenance
- 5S Model to improve productivity and reliability
- Defining 5S and its principles
- Relationship between maintenance and production
- Applying the principles of 5S to continuous improvement
- Management of maintenance
- Maintenance strategies
- Overall Equipment Effectiveness (OEE)
- OEE calculations
- Equipment failures and patters
- Overview of Failure modes and effect analysis
- Emergency and preventive maintenance
- Predictive maintenance
- Computerized Maintenance Management Systems (CMMS)
- Maintenance planning and control
- Maintenance work flow process
- Work requests and work orders
- Work planning and scheduling
- Backlog management
- Spare parts management
- Replacement analysis of assets
- Innovation and creativity
- Safety in maintenance
- Myths about safety
- Why the concern for safety?
- Unsafe acts and unsafe conditions
- Conducting safety audits
- Maintenance performance management
- Measuring and evaluating maintenance performance
- Common maintenance Key Performance Indicators (KPIs) and targets
- Using KPIs to drive performance